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Let's walk into this intelligent production line and take a look at this legendary "all-weather unmanned factory"


What is a smart turntable line?

It is a "production line" that is compatible with 18 processes and produces more than 20 products. With such a production line, the production efficiency of the XCMG crane structure workshop can be increased by 150%; this means that without the "big adjustments" to the production system, the original production of 20 turntables per day, now every day Production of 50 units.



Just how "smart" is it?



The first large-scale intelligent production workshop for structural parts in the global crane field, with a total length of 240 meters, and the entire 18-process production process, one person can control 10 machines, the intelligent welding level of the robot breaks through 75%, and the production efficiency increases by 150% The coverage rate of intelligent logistics procedures is over 60%. In the past, 36 people from 3 classes produced a maximum of more than 20 units per day, and now one person from one class can produce 50 units.


How high is the mass accuracy?



The production line with a load of 10 tons can still accurately transport each component to a position within 1mm, which makes the welding robot work more efficiently.

The welding data of 10 intelligent welding robots are all networked. The system can monitor these parameters in real time, ensuring controllable quality and improving accuracy. With such precise operation, the quality of the products produced by the intelligent turntable reaches the 4 Sigma standard, which means that for every 10 million structural components produced on the production line, only 4 will have defects.


What will happen in the future?



This is just the beginning. In the future, XCMG lifting machinery will rewrite the Chinese and global crane intelligent manufacturing standards. In addition to heavy investment, we also need to stimulate the value of existing resources to the greatest extent, so that technologies such as the Internet of Things and industrial clouds can improve the manufacturing system of XCMG and bring multiple effects.


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